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performed on the substances taken from the site of the accident. The results of the
investigation and the proposals were made public on June 12, 2014 and the plant
operation was resumed soon after that. The cause of the accident identified by the
committee was the explosive chemical reaction of chlorosilane polymers remained in
the heat exchanger and hydrolyzed in situ at low ambient temperatures. Some basic
chemistry of explosive substance, however, remained unidentified or unquantified. It
included the mechanism of the chemical reaction, the thermodynamic and the kinetic
properties related to the explosion, though hypothetical explosion processes have been
proposed elsewhere [1, 2].
Ab initio molecular orbital calculations
For preliminary calculations, a tool of molecular mechanical (MM) calculations,
Avogadro (Version 1.0.3) [3], which includes empirical parameters was used to get
approximate molecular structures. The set of the obtained atomic coordinates was
served as the initial condition for the further structural optimization.
Based on the geometries obtained by MM, more sophisticated ab initio molecular
orbital calculations were carried out by Gaussian 09 [4]. The geometries of the models
and some stationary points on the potential energy surface of the reaction path were
fully optimized at the restricted Hartree-Fock (RHF) level of theory using the 6-31G*
basis set [5] which is one of the split-valence type basis functions with a set of d-type
polarization functions on the heavy atoms. In addition, the geometries were refined
using second-order Møller-Plesset perturbation theory (MP2) [6].
Then, all optimized molecules were characterized as minima or transition states by
normal mode (vibrational) analysis.
Structural modeling
Possible molecular skeletons
The chemical composition and the infrared spectra obtained in the investigation of the
cause of the accident were used for structural modeling of the chlorosilane polymers
hydrolyzed at low temperatures. Several pieces of information found in the literature
were also utilized in the modeling. One is the existence of Si-SiOH group [7] in the
substance. Another one is decrease in the stability of the compound as increase in the
number of directly linked Si atoms in it [8, 9]. And the other is that the so-called
“silicooxalic acid” which can be synthesized by hydrolysis of Si
2
Cl
6
cooled by ice [10]
has two directly linked Si atoms [11].
On the basis of the above observed and literature information the molecular formula of
Si
8
H
10
O
14
with four Si-Si bonds was chosen as a basis for the modeling. Also the same
molecular formula with smaller number of Si-Si bonds was considered.
There are six possible molecular skeletons or possible stereoisomers with four Si-Si
bonds. The schematic diagrams of those models are shown in Figure 1. They are
divided into two groups. Models A, B and C are all featured by partial hexahedral cage
structure with one open ring. Models D, E and F have twisted cage with one diagonal
Si-O-Si bond. All four Si-Si bonds are arranged almost in parallel for Models A and
D. A set of two parallel Si-Si bonds is in orthogonal arrangement to the other two
parallel Si-Si bonds for the other models. It should be noted that those concept of
“parallel” or “orthogonal” is applicable only for idealized schematic diagram in Figure
1 and not for actual structure.
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