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Background

Sediment erosion in Francis turbine components

Design of test setup

Sediment erosion of turbine components has been a challenge for the hydro power plants

under Himalayan and Andes basins. In Francis turbines, sediment erosion also causes

increase of clearance between guide vanes and facing plates and cross flow occurs from the

increased gap. This cross flow together with other secondary flows disturbs the velocity

profile at the runner inlet. Change in velocity profile at the inlet causes additional erosion

damage and other undesired effects in turbine runner. Examination of effects of increased

cross flow from guide vanes on the flow conditions at the runner inlet will be main aim of this

study.

Objectives

1. Study of causes and effects of erosion in Francis turbine operating in sediment flow.

2. Develop a test setup to create the flow conditions between guide vanes and runner inlet

of a high head Francis turbine.

3. Investigate the effects of leakage flow around the guide vanes of high head Francis

turbines on velocity distribution at the runner inlet.

PhD Thesis

Waterpower Laboratory

Sediment Erosion in

Hydraulic Turbines

By Biraj Singh Thapa

Supervisor: Ole Gunnar Dahlhaug